Our LED manufacturing factory has implemented rigorous quality control processes that are meticulously followed to ensure the reliability and consistency of our products. Upon receiving a new batch of LEDs, the quality department conducts a comprehensive inspection to test whether the wavelength falls within the specified tolerance range. Approved LEDs are stored in climate-controlled chambers and are ready for use in production at any time. The next stage is automated, involving the placement of LEDs onto PCBs, followed by inspection and soldering. As the production line progresses, the LED boards are assembled into a mechanical housing. After assembly, the lamps undergo testing to ensure that the lighting functions as specified, particularly for machine vision lighting such as line scan lights. This crucial stage ensures that each unit meets our uncompromising quality standards.
The production process for machine vision lighting also includes the creation of diffuser plates. The diffusers are automatically cut, and each batch undergoes transparency testing before being cut into the correct shape. All our bar lights and backlight lights come standard with diffusers. The final step involves a comprehensive quality inspection, where the intensity, voltage, and current of each light are meticulously measured. This step guarantees that all machine vision lights leaving our factory meet the required specifications.
During the research and development phase of new lamps, the lamps are kept on continuously for a week to monitor temperature. For each new production batch of lamps, each lamp is powered on continuously for 12 hours. This ensures that the quality and output of our machine vision lights remain consistent over time.
Machine vision lighting plays a crucial role in various applications across different industries, enabling accurate and reliable analysis of objects using machine vision systems. It is commonly used for surface inspection, defect detection, high contrast imaging, object recognition, placement, and creating contours for part alignment.
Beyond these basic applications, machine vision lighting is also widely utilized in quality control processes. It ensures the precision and consistency of manufactured products. This technology is used on assembly lines to detect dimensional defects, irregularities, or deviations, thereby contributing to the production of high-quality products. Machine vision lighting is often employed for barcode reading and recognition tasks, enhancing the efficiency of logistics and supply chain management. Its versatility provides valuable insights into product quality and facilitates the operation of automation systems by increasing efficiency. As technology continues to evolve, machine vision lighting will become even more important in simplifying industrial processes and improving overall efficiency.