MindVision UV camera products are designed for industrial machine vision applications that require ultraviolet imaging beyond the visible spectrum. By capturing wavelengths from 0.2μm to 0.4μm, a UV Industrial Camera can reveal surface features, material differences and defects that standard visible-light cameras may miss.
The MindVision UV Industrial Camera series supports GigE and USB3.0 interfaces for high data transfer and flexible integration with industrial PCs, embedded systems and machine vision software. It is suitable for semiconductor inspection, fluorescence analysis, spectroscopic analysis, high-resolution microscopy, corona detection, non-destructive testing and other demanding inspection tasks.
Choose UV Industrial Camera Models by Resolution and Interface
Compare MindVision UV camera models by resolution, sensor size, frame rate, shutter type, interface and wavelength sensitivity to match your inspection object, lighting condition and machine vision system requirements.
UV Camera for Machine Vision Inspection
Use a UV industrial camera to view beyond the visible spectrum. This innovative technology opens up new dimensions in machine vision, enabling you to inspect objects from a whole new perspective within the spectrum.
Ultraviolet cameras utilize ultraviolet light, which is invisible to the naked eye, to reveal defects and features that cannot be detected when using standard cameras. This opens the door to improving quality control and process optimization in various industries.
Whether you hope to streamline operations, enhance product quality, or adopt a more proactive maintenance approach, ultraviolet cameras provide a powerful tool that will be increasingly used in the future.
●Excellent Defect Detection: Ultraviolet cameras can reveal defects that are invisible to traditional methods, enabling stricter quality control.
●Enhanced Material Sorting: Their ability to distinguish materials based on UV characteristics has revolutionized sorting efficiency.
●Efficient Maintenance: Proactively detecting issues that emit ultraviolet radiation allows for preventive maintenance and reduces downtime.
●Fast and Accurate: Advanced UV cameras can capture distortion-free images of fast-moving objects on the production line.
●Compact Design: Modern UV cameras offer a high pixel count in a compact size, making them easy to integrate into existing systems.
Advantages of UV Cameras
———— Advantages of UV Cameras in Industrial Inspection————
Revealing Hidden Surface Defects
UV light has shorter wavelengths than visible light, making it more sensitive to surface irregularities. A UV camera can help detect scratches, contamination, coating defects, fine cracks and surface changes on semiconductor wafers, metal parts, plastics and transparent materials.
Revealing Hidden Defects
UV light has shorter wavelengths (10 - 400 nm) than visible light (400 - 780 nm), making it more sensitive to surface irregularities. Our UV cameras, sensitive to 200 - 400 nm wavelengths (optimal for industrial inspection), are ideal for inspecting semiconductor wafers, metal parts, and can detect transparent materials like plastic and PET. Materials can be classified by their unique UV absorption characteristics due to varying UV light absorption rates.
Transparent Material and Coating Inspection
UV imaging can create stronger contrast on transparent coatings, adhesive layers, plastic films and other materials that are difficult to inspect with visible light. This helps identify uneven coating, missing material or hidden surface problems in electronic manufacturing.
Application in Transparent Materials
Using UV cameras makes it easier to detect the transparent coatings used in electronic manufacturing. Problems that might be difficult for traditional cameras to handle can be solved as ultraviolet light interacts differently with the coatings and underlying materials. This can create a clear contrast, enabling UV cameras to identify uneven coatings and ensure quality control.
Material Sorting with UV Absorption
Different materials absorb, reflect or transmit ultraviolet light in different ways. An industrial UV camera can use these differences to support material sorting, plastic identification, glass inspection and recycling applications.
Application in Material Sorting
For recycling facilities, effectively sorting transparent materials such as plastics and glass is a challenge, and ultraviolet cameras can be of assistance. Different materials absorb or transmit ultraviolet light to varying degrees. By leveraging this property, UV cameras can efficiently distinguish and separate materials in real-time. Additionally, due to the use of global shutter technology, some models of UV cameras can capture images of fast-moving objects on the sorting line without distortion.
Predictive Maintenance in Power Systems
UV cameras can detect ultraviolet radiation from corona discharge or degraded electrical components. This makes them useful for power inspection and predictive maintenance where early fault detection can reduce downtime and improve safety.
Predictive Maintenance in Power Systems
Ultraviolet cameras can be a valuable tool for inspecting power systems as part of an integrated predictive maintenance strategy. By detecting the ultraviolet radiation emitted by certain degraded cables, they can help identify potential problems. The high pixel count of some UV camera models allows them to capture clear images even in vast outdoor spaces.
UV Camera Applications
Food and Beverage Inspection
Detect foreign objects such as plastic fragments in production lines.
Pharmaceutical Inspection
Identify potential tampering of blister packs by looking for changes in materials or markings.
Security Applications
Detect forged documents or counterfeit currency using UV-reactive inks.
Fluorescent Defect Detection
Adding special tracers to liquids such as glue makes them invisible to the naked eye but clearly visible under our UV camera. This allows you to easily identify the application of glue during the manufacturing process without affecting the final product's appearance to customers.
Need a UV Camera for Your Inspection Project?
Tell us your inspection object, required wavelength, lighting condition, resolution, interface preference and software environment. MindVision can help recommend a suitable UV camera, lens and lighting solution.
Need an Industrial Camera for Your Machine Vision Project?
RileyDirector of Customer Service
"0.1% complaint = 100% failure — Either delight clients, or we work overnight."
Tell us your inspection object, working distance, field of view, speed, interface preference and installation environment. MindVision can help recommend a suitable industrial camera, machine vision camera, smart camera or customized camera module for your project.