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Application Case | GEC405U UV Camera in Epoxy Encapsulation Quality Inspection

Application Case | GEC405U UV Camera in Epoxy Encapsulation Quality Inspection

2025-12-15 10:44

The core purpose of chip packaging is to provide reliable physical protection for the chip core, offering mechanical protection, electrical interconnections, and thermal dissipation pathways, enabling its safe and convenient application in various electronic devices.

Resin Encapsulation Inspection

Resin encapsulation centered on epoxy molding compounds has become the mainstream packaging method for consumer and industrial-grade chips due to its combined cost and efficiency advantages. To detect process defects such as resin overflow, voids, and uneven filling, ultraviolet imaging technology—leveraging its unique optical properties—has emerged as a critical technique for ensuring packaging quality.

Optical Properties of Epoxy Resin: Exhibits strong absorption of ultraviolet light, appearing as a deep gray or near-black background under UV cameras. Any defects disrupting the resin's continuity and uniformity will cause color variations.

MV-GEC405U

MindVision's independently developed MV-GEC405U delivers clear, stable visual inspection through ultra-high signal-to-noise ratio and industrial-grade reliability. Its features include:

Ultraviolet Band Enhancement: Optimized for the critical 350-400nm ultraviolet band to maximize contrast between resins and substrates.

UV-enhanced

Ultra-High Sensitivity and Signal-to-Noise Ratio: With a signal-to-noise ratio exceeding 47dB and ultimate sensitivity surpassing 40V/lux*s, it reliably captures minute signal variations caused by thickness differences. This delivers pure image backgrounds and sharp details.

12-bit Lossless Output: Providing 4096 levels of grayscale detail, it resolves extremely subtle reflectance variations. This capability is essential for converting image grayscale into quantitative thickness data.






















Application Cases





















Ultraviolet image sensors efficiently detect the uniformity of resin coatings in electronic devices. Under UV imaging, the resin appears black due to its light-absorbing properties, while uncoated areas reflect light from the metal substrate and appear white. By leveraging this black-and-white contrast difference, defects such as insufficient coating thickness, missed coating areas, or overflow can be rapidly identified, ensuring precise and controllable manufacturing processes.


Visible Light Camera
Ultraviolet Camera

Visible Light Camera

Ultraviolet Camera






















Product Specifications






















MV-GEC405U

Sensor

1.1" CMOS

Color/Black and White

Black and white

Effective pixels

4 million

Pixel size

5.94umx5.94um

Resolution@Frame Rate

2048×2048@27fps

Exposure method

Rolling shutter

Sensitivity

>40V/lux*s@HCG

Signal-to-noise ratio

47dB@LCG

Interface

Gigabit Ethernet























Application Industries





















Industrial

Industrial

Plastic

Plastic

Scientific Research

Scientific Research

Medical

Medical






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