Applications | MindVision MV-PX1000GC/GM Applications | High Speed Area Scan Camera MV-PX2100GC/GM for Water Droplet Crash Tests for Wood Cutting Tool Condition Inspection

Introductory:

        With the rapid development of the manufacturing industry in the direction of high precision and high efficiency, dynamic monitoring of the tool cutting process has become the key to optimize the machining process and improve product quality. However, the traditional monitoring means in the capture of high-speed cutting instantaneous microscopic deformation, stress distribution and tool wear and other parameters there are obvious shortcomings. How to record and analyze the cutting dynamic process in real time and accurately has become an urgent problem for the industry.

Limitations of traditional methods:

--Lack of documentation of dynamic processes

·Microscopic deformations at the moment of cutting (e.g. material stripping, chip formation) cannot be visualized by conventional means.

·Vector data such as strain and displacement cannot be obtained, making it difficult to support the optimization of fine processes.

      To address the limitations of traditional inspection methods that are difficult to capture the transient process of high-speed machining, MeadWest's self-developed MV-PX1000GC/GM high-speed camera can clearly record transient phenomena such as chip shape, tool vibration, material fracture, etc., and provide an intuitive basis for failure analysis.

Application Cases：

Dynamic monitoring of the tool cutting process:

         Realtime monitoring of the cutting process, complete records of chip formation, fracture, discharge and tool wear status,

to optimize the cutting parameters and tool design to provide a basis for improving machining efficiency and quality.

10 million effective pixels for clearer details：

The larger the pixels, the greater the visible detail and clarity of the captured image at the same frame rate.

Product Parameters：

Excellent Price/Performance Ratio：

         MindVision MV-PX1000GC/GM is a high-speed camera with CXP-12 standard interface, which is mainly applied to machine vision scenes with high frame rate and high pixel count, and the maximum effective bandwidth of transmitted data is 4850Mbyte.

Application Sectors：