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Application Case | Seeing the “Invisible” Defects: GEC405U UV Camera in Wafer Fluorescence Inspection

Application Case | Seeing the “Invisible” Defects: GEC405U UV Camera in Wafer Fluorescence Inspection

UV Industrial Camera for Wafer Defect Detection - MindVision

2025-11-14 15:34

The continuous miniaturization of chip feature sizes and the increasing density of electronic components make wafers more susceptible to various microscopic cracks during manufacturing processes such as handling and dicing. These defects lie beyond the observational limits of the human eye and conventional cameras, while UV cameras specialize in addressing “invisible latent issues.”

Core Principle: Extending Beyond the Visible Light Spectrum

Standard Cameras: Capture visible light wavelengths from 400nm to 760nm

UV Cameras: Capture ultraviolet light wavelengths from 200nm to 400nm

Fluorescent Penetrant Testing Process

Fluorescent flaw detection technology converts “invisible defects” into “visible fluorescent signals.” By infiltrating fluorescent penetrant into defects, these flaws emit visible fluorescence when excited by ultraviolet light at specific wavelengths (e.g., 365nm). Ultraviolet cameras capture these fluorescent signals, enabling defect localization and visualization against dark backgrounds.

UV industrial camera

MindVision's independently developed MV-GEC405U ultraviolet industrial camera delivers a complete vision solution—from precise fluorescence signal capture to reliable system deployment—making it the ideal choice for achieving efficient, stable quality inspection.


01

Exceptional low-light sensitivity, precisely capturing faint fluorescence


The camera possesses exceptional low-light detection capabilities. Leveraging its inherent high sensitivity (>40V/lux*s@HCG) and high signal-to-noise ratio (>47dB@LCG), it efficiently captures faint fluorescence excited by ultraviolet light and converts it into images with pure backgrounds and high contrast. This ensures detection accuracy and reliability.

Precise capture of faint fluorescence


02

High-resolution and high-dynamic-range imaging reveals microscopic defects.


4-megapixel (2048×2048) high resolution provides the pixel foundation for identifying micron-level defects; supports 12-bit lossless format output with 4096 grayscale levels, enabling detection of minute brightness variations in fluorescence signals and delivering richer data for detection algorithms.


03

Stable Transmission+Flexible Adaptation: Ensuring Industrial-Grade Continuous Operation


Unique packet retransmission technology ensures stable and reliable data transmission within 100 meters, meeting the continuous operation demands of high-cycle production lines. Supports external triggering and flash synchronization (fully optically isolated) to achieve millisecond-level precise exposure, eliminating electrical interference.





















Application Cases




















Apply a specialized fluorescent penetrant to the wafer surface and allow it to fully penetrate the cracks via capillary action. Subsequently, wipe away any residual penetrant from the wafer surface. Under ultraviolet light exposure, the penetrant within the cracks emits an excited fluorescent signal captured by a camera, rendering invisible cracks as clear images.

Wafer Fluorescent Leak Detection






















Product Specifications






















MV-GEC405U

Sensor

1.1" CMOS

Color/Black and White

Black and white

Effective pixels

4 million

Pixel size

5.94umx5.94um

Resolution@Frame Rate

2048×2048@27fps

Exposure method

Rolling shutter

Sensitivity

>40V/lux*s@HCG

Signal-to-noise ratio

47dB@LCG

Interface

Gigabit Ethernet

Ultraviolet Spectral Diagram(MV-GEC405U

Ultraviolet Spectral Diagram






















Application Industries





















Industrial

Industrial

Plastic

Plastic

Scientific Research

Scientific Research

Medical

Medical



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